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Types of Padding
Waffle Rubber:
This type of padding is still being used today but often improperly. The
waffle part of the padding gives it a thickness that is mostly air, and as a
result, any of this type of padding rated less than 90 ounces is still too
soft for today's plastic backed carpets. Also, despite claims to the
contrary, the rubber used to make these paddings is held together with clay
type binders that break down with use.
This type of padding is made from urethane
foam and is available in different densities and thickness. Generally this
type of pad is referred to a "prime foam", but, regardless of the thickness,
is not recommended for heavy traffic of any kind. All that air under the
carpet just causes the carpet to move up and down so much that the backing
soon breaks down. Some enhancements have been tried like loading the foam
with binders to make it heavier, or compressing the cells. However, both of
these methods leaves a foam that still does not support the carpet like
other types of padding.
This type of padding is used
most often by the floor covering industry. It is made from of scraps of the
high density foams used in furniture making that are bonded together. Rebond
padding comes in various thicknesses and densities . The density is rated at
so many pounds per cubic foot. For example, a 5 lb rebond pad would weigh
5lb per cubic foot. The carpet cushion council recommends a pad of at least
5lbs and 3/8 inch thickness for light traffic (your living room), and a pad
of 6.5 lbs and 3/8 inch for heavy traffic (hallways). These are minimum
guidelines, and I suggest that a 7 to 7.5 lb pad for longer wear. Also, the
Carpet and Rug Institute (CRI) recommends that for residential use, the pad
shall not exceed 7/16ths inch. I am sure this is because proper alignment
with the tackstrip is best for a nicer looking finished product, and there
is a less of a chance for too much up and down movement in the carpet. This
could contribute to wrinkles in the carpet. As a special note: ask your
dealer to show you "virgin" rebond pad. He will look at you funny, but it is
out there, and it is the best rebond you can buy.
For the more luxury and long wear one could use 100 ounce 19lb density slab
rubber padding. Unlike the waffle rubber padding, slab rubber does not
contain big ripples of air. This pad feels much like 7lb rebond, but will
resist furniture indentation and crushing for a much longer period of time.
I recommend this pad for the highest of traffic areas.
These pads are used when one wants to limit the movement in a piece of
carpet. This pad can be made from jute, or hair mixed with jute, or
synthetic fiber, or recycled textile fiber. Most often these pads are used
under area rugs, under commercial carpets, and under some berber carpets.
The key here is density. Spun nylon is best. Stay with at least 7.5 lbs per
cubic ft. density on the synthetic fiber, and 12 lb density on the jute
pads. Thickness should be between 3/8 and 7/16 inch. Total weight should be
40 ounces per square yard.
Only some berber
carpets require special padding. If your carpet dealer normally sells a
light weight pad as his regular padding, then you WILL need a special pad.
The general rule is the bigger the loop in the berber the firmer the padding
should be. Also, as noted above, rebond should be avoided under berber
carpets.
Frothed Foam
The ultimate
padding on the market is Frothed Foam. This pad is a super dense urethane
and is made 5/16ths and 7/16ths inch thick. It is extremely durable.
This pad has virtually no VOCs (off gassing), can be used under all carpets,
will reduce furniture indentations, and prolong the life of your carpet
better than any rebond, fiber, waffle rubber or prime foam. It cost about
the same as a good slab rubber padding and will last longer.
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